Production of components and assembly groups
Production facilities – applied technologies
Machinery
- Universal machine tools for all types of machining
- CNC machines for rotary and milling operations, CNC milling machining centres
- Machines and equipment to process sheet-metal components
- Painting parts
- Blackening, hard chrome plating
- Heat treatment of metals
- Assembly of machines including assembly of electrical system of machines
- Welding in CO2, Argon
Technical background
Design of machines, fixtures and tools. Technical documentation made using Solidworks 2006 software. The company is controlled by an internal information system.
Quality
The quality of products and its control is managed by a quality management system according to the standard ČSN EN ISO 9001:2001.
Customers
Domestic and foreign companies.
Cooperation with foreign companies
Long-term continuous cooperation with firms in Germany, Austria, France and Holland in production of machined parts and sheet-metal parts, assembly groups as well as complete machines for these companies. The size of batches of produced components ranges from 10 to 10.000 units.
List of machines and equipment
1) CNC milling centres:
Milling machining centres MCFV
|
| Quantity |
6 |
| Max. workpiece dimensions |
1.016 x 590 x 300 mm |
| Repeated accuracy |
0,008 mm |
| Max. table loading |
900 kg |
| Range of revolutions (RPM) |
0 ÷ 8.000 ot./min |
| Control system |
Acramatic A 2100 |
Milling machining centres MCV
| Quantity |
1 |
| Max. workpiece dimensions |
700 x 400 x 300 mm |
| Repeated accuracy |
0,01 mm |
| Max. table loading |
300 kg |
| Range of revolutions (RPM) |
20 ÷ 8.000 ot./min |
| Control system |
Acramatic A 2100 |
Universal machining centre U740 HERMLE
|
| Quantity |
1 |
| Max. workpiece dimensions |
740 x 500 mm |
| Repeated accuracy |
0,01 mm |
| Max. table loading |
500 kg |
| Working surface |
Ø 630 mm |
| Range of revolutions (RPM) |
18000 1/min |
| Control system |
Heidenhain iTNC 530 |
| Five controlled axes |
Universal machining centre DECKEL MAHO DMU 100 monoBlock
|
| Quantity |
1 |
| Max. workpiece dimensions |
1150 x 700 mm |
| Repeated accuracy |
0,001 mm |
| Max. table loading |
800 kg |
| Revolving table |
Ø 800 mm |
| Range of revolutions (RPM) |
0 ÷ 12 000 ot./min |
| Control system |
Heidenhain iTNC 530 |
| Five controlled axes |
2) CNC automatic lathes:
Universal lathe GILDEMEISTER CTX 320 lin V3 with CNC control SIEMENS 840D
| Quantity |
1 |
| Max. machining Ø |
246 mm |
| Max. swing Ø |
365 mm |
| Max. machining length |
445 mm |
| Max. workpiece weight between centres |
50 kg |
| Range of revolutions (RPM) |
100 - 6.000 ot./min |
| Max. bar stock Ø |
50 mm |
| Control system |
Siemens 840 D |
| The machine is equipped with driven rotary units. |
Universal lathe GILDEMEISTER CTX 420 lin V3 with CNC control SIEMENS 840D Powerline with Shop Turn
|
| Quantity |
1 |
| Max. machining Ø |
324 mm |
| Max. swing Ø |
680 mm |
| Max. machining length |
600 mm |
| Max. workpiece weight between centres |
250 kg |
| Max. workpiece free weight incl. holding device |
80 kg |
| Range of revolutions (RPM) |
5.000 ot./min |
| Max. bar stock Ø |
65 mm |
| Control system |
Siemens 840 D |
| The machine is equipped with driven rotary units. |
Automatic lathes S50 CNC
|
| Quantity |
3 |
| Max. machining Ø |
270 mm |
| Max. machining Ø |
540 mm |
| Max. workpiece length |
500 mm |
| Max. workpiece weight |
60 kg |
| Range of revolutions (RPM) |
75 ÷ 4.000 ot./min |
| Max. bar stock Ø |
50 mm |
| Control system |
Sinumerik 840 D |
Automatic lathes SPRY 40 CNC
|
| Quantity |
3 |
| Max. machining Ø |
150 mm |
| Max. machining Ø |
360 mm |
| Max. workpiece length |
300 mm |
| Max. workpiece weight |
20 kg |
| Range of revolutions (RPM) |
40 ÷ 5.000 ot./min |
| Max. bar stock Ø |
40 mm |
| Control systemřídící systém |
Sinumerik 810 T |
3) Other machines
Horizontal milling machine
| 1 pc |
table 1100x1000 / height 900 |
Lathe SV-635
| 1 pc |
Max. rod Ø 80 mm, workpiece Ø 670 mm, l = 2500mm |
Vertical grinding machine BRV 70
| 1 pc |
table 700x1800 / height 500 |
Flatwise grinding machine BPH 320A
| 1 pc |
table 260x920 / height 280 |
Flatwise grinding machine BPH 20NA
| 1 pc |
|
Bending machine X OCM 2000/4
| 1 pc |
length 2000, thickness 4mm |
Gear milling machine OF 6
| 3 pc |
hobbing, shaping, up to m = 6 |
A number of other conventional medium-size machining tools – lathes, grinding machines, drilling machines.
Hand tools of new types.
4) Technology
CNC sheet metal cutting automatic machine
| 1 pc |
up to sheet metal thickness 120mm |
Blackening
| max. part 1200 x 400 x 600 |
Chrome plating (hard chrome)
| max. part 800 x 400 x 600 |
Welding
| steel, stainless, Al alloys |
Machine electric system assembly
| |
5) Check of parts
Triaxial coordinate measuring instrument SOMET XYZ 644 PC
|
Coordinate measuring machine CNC XYZ – 1000 x 700, 500
|
